Bopp bags manufacturer
Bopp bags manufacturer

PALM PAKS /BOPP

PALM PAK BOPP ( Bi-Oriented Polypropylene ) & WPP BAGS

Palmetto’s custom Woven PP bags laminated with BOPP Film:

Custom-designed in an array of sizes and styles to fit your varying needs

  • Backseam or circular design
  • UV inhibitors added
  • Available in a variety of substrates with laminate coatings, including BOPP film
  • Rotogravure and flexographic printing up to 10 colors with photographic detail
  • Standard or easy open closures
  • Available with perforations

Woven polypropylene bags are the most widely-chosen bags in the packaging industry by virtue of their versatility, flexibility and strength. Small woven PP bags can be made in accordance with desired specifications such as mesh, denier, tape width, color and sizes.

Super Sac, Super Sacs, Super sacks, super sack, Jumbo Bags, Baffle bags, lined bags, peanut bags, feed bags, seed bags, sand bags, gravel bags, woven bags, PP bags, poly bags, pet food bags, DOT bags, UN bags, hazardous waste bags, FIBC, tote bags, bulk bags, India bags, intermodal liners, IBC, BOPP, BOPP bags, drop clothes, flexible intermediate containers

Common Uses

These bags are commonly used for products such as:

  • Animal Nutrition Products
  • Rice
  • Sugar
  • Beans
  • Seeds
  • Fertilizers
  • Sand
  • Cement

Custom Printing – BOPP (Bi-Oriented Polypropylene)

This biaxially oriented polypropylene thin film is laminated to FIBC bags for a highly printable surface and attractive, eye-catching packaging. Palmetto’s in-house, 10-color rotogravure printing allows you the ability to customize your woven polypropylene bags with photographic detail.

Our trained staff will be more then happy to assist you with your printing needs from design layout to the final printing plates/cylinders.

PalmPaks offer:

  • Excellent graphics clarity
  • High tensile strength
  • Dimensional stability
  • 360 degree print capability

Advantages

WPP/BOPP bags are the most widely chosen bags in the packaging industry due to their versatility, flexibility and strength. WPP/BOPP bags offer many advantages over paper:

  • Lighter weight
  • Much greater bursting strength
  • Resistant to tearing, moisture, pests, pollutants, bacteria, mildew, and oil
  • Properties do not degrade if wet
  • Cost savings, both direct and peripheral

These WPP bags can be laminated with BOPP film, a material offering good clarity, resistance to UV light, excellent chemical and abrasion resistance, and a smooth surface that makes it perfect for printing high-resolution graphics.

PALMPAK SHOWCASES YOUR PET FOOD WITH GORGEOUS GRAPHICS

VERTICAL MANUFACTURING

From resin to bag, we customize your product to suit your exacting needs. Beginning with a twin screw computerized vacuum fed extruder, we manufacture an array of fabric styles, weights, designs and performance levels. Our 4, 6 and 8 shuttle Starlinger looms with ultra-sonic slitting feed our state-of-the-art lamination and highly specialized assembly departments. From sensor alignment on the tuber to final inspection, your products are meticulously crafted with the highest of standards.

QUALITY GRAPHICS

Time and again, the durability and exactness of our 10 color rotogravure press proves its value over Mexographic printing and guarantees the highest quality graphics available. High definition print capability offer lifelike color with photographic detail.

IN-HOUSE DESIGN

We employ a full service Graphics Team offering assistance in design concept, layout, vectorizing and proof development. Quick turnaround allows your products to rapidly enter the production queue and greatly reduce lead-times thus reducing the need for voluminous inventory.

CUSTOM DESIGN

Our vertical polypropylene manufacturing unit allows us to custom manufacture any fabric specifcations required. From a 360 degree printed backseam design with standard 9×9 mesh, 1000 denier 80 gsm fabric with 18 micron Llm gauge to a specialized micro-perforated circular weave with anti-skid treatment and EZ Open closure, we can satisfy your handling and marketing requirements.

PALMPAKS ARE PRODUCED WITH GOOD MANUFACTURING PRACTICES

CLEAN ENVIRONMENT, FOOD SAFE

A 60,000 sq. ft. manufacturing area with Clean Room operating conditions. There is positive air pressure maintained throughout the entire manufacturing plant through 3 micron air filtration and there are no open-able windows or direct access to outside air. We have a designated single entry way to the plant with controlled health and hygiene check and a double door system ensures air locking to maintain the positive air pressure. The walls are clad with tiles, the ceiling is covered with acoustic board, all light fittings are shatterproof, all windows are sealed and the entire area is climate controlled.

IN-HOUSE TESTING

Our bags must satisfy a rigorous testing procedure. A minimum of 1/100 test lot is subjected to the following tests: drop Pfront, back and topQ, puncture, moisture and destruction. Independent laboratory tests are also performed routinely and all records maintained.

HACCP CERTIFIED

Palmetto maintains its food safe operation by adhering to“Hazard Analysis and Critical Control Point (HACCP) System and Guidelines for its Application” and General Principles of Food Hygiene, Rev. 3 (1997), amended 1999, and Rev. (1997) that have been adopted by Codex Alimentarius Commission.

Additionally, we utilize Good Manufacturing Practices in our operations to encompass every activity from raw material storage to extrusion, weaving, lamination, tubing, sewing, packing and dispatch under Clean-Room conditions.

CERTIFICATIONS

ISO 9001:2000: Quality Management System.
ISO 22000:2008: Food Safety Management System for direct food contact packaging material.
ISO 14644O1 Class N 7 compliant Liner areas using 0.3 micron
HEPA Llters.
ISO 14644O1 Class N 8 compliant entire operation other than Liner section

PALMPAKS PACKAGE YOUR PRODUCT PERFECTLY

TECHNICAL SERVICE

All of our sales personnel are qualifed technical advisors as well as our management and Palmetto Technical Center on our manufacturing campus in Pondicherry, India. Comprised of high level polymer scientists and plastics engineers, this team of professionals is responsible for all design, testing and quality control management. They specialize in re-engineering your products to increase their performance as well as generate cost savings to improve your marketability.

24/7 CUSTOMER SERVICE

Dedicated and experienced personnel await your call. Our Customer Service Team members are quick to assist you in any way from taking your order to shipment processing. Live information and order status
is available via secured access through our website 24/7/365.

WAREHOUSING

A network of warehouses across North America guarantee regional availability of your products. Current warehousing available in Grovetown, GA, Savannah, GA, Quincy, IL, Houston, TX and San Leandro, CA. Additionally, our logistic partners offer storage opportunities in nearly every state.

UNITIZATION

All bags are stacked Mat and well protected with heavy duty corrugation, hardwood pallets and plastic banding for damage free arrival to your production facility.