Category Archives: Manufacturing

Five Signs of a Quality FIBC Bag Manufacturing Company

fibc bags

 

There are countless FIBC suppliers in the market, and all of them offer a wide range of products. It is certainly good to have suppliers compete for your business, but how do you decide which one is the best? How do you ensure you are getting the best bang for your buck in terms of quality and price?

Keep in mind that not all FIBC manufacturers are equal. If someone is offering you a really cheap, too-good-to-be-true deal, it’s likely their bag quality is not up to par. Cheap polypropylene (PP) bags can put your employees’ safety and the entire work operation at risk. 

Here are a few ways to make sure your bag supplier is providing you high-quality bulk bags:

 

They Should Have a FIBCA Membership 

To make and sell FIBC bags, the company must be certified and be aware of the several rules and regulations pertaining to the manufacturing process. Look for a supplier who has a FIBCA membership; it means they adhere to the best industry practices and pay utmost attention to quality.

 

They Should Offer Additional Services

There is more to bulk bags than many realize. Make sure you go with a supplier who can help you with bag design, sewing techniques, fabric weight, UV-protection features, and so on. An experienced and reliable FIBC supplier has a skilled team and infrastructure to offer you everything you need regarding your packaging needs.

 

They Should Have Dedicated Warehouses

Having good warehousing capabilities can mean great lead times. Choose a supplier that focuses on their stocking. That means they will be able to supply you with FIBC bags as soon as you need them, making your life a lot easier.

 

They Should Follow Best Manufacturing Practices

The majority of bulk bag suppliers use manufacturing partners based in other countries to cut costs. There is nothing wrong with that, but many suppliers choose their manufacturing partners based on price only. Cheap bags often mean poor quality, which can prove hazardous for your operations. 

Instead, choose someone who has their own in-house manufacturing process, like Palmetto Industries. We make our bags with highest-grade raw materials and customize them based on our customers’ needs. Our manufacturing plants are certified, and the bags are randomly tested to ensure their quality. 

And feel free to ask your supplier if you can visit the bag manufacturing plant. If you want to see how a quality FIBC bag is made, you are welcome to visit one of our manufacturing facilities. 

 

They Should Have a Devoted Customer Support Team

No matter which industry you are in, it is important to deal with a company that has genuinely helpful customer care representatives. Make sure there is one dedicated representative that is specifically assigned to you. This way, you won’t have to go through different representatives every time you place an order or have any concerns. 

If you order your PP bags through Palmetto Industries, you will be assigned one dedicated agent who will help you throughout your order and after. 

 

Why Choose Palmetto?

We are a leading bulk bag manufacturer and supplier who knows the importance of using high-quality materials to give you the best possible product within your budget. Our FIBC bags can be used to store, pack, and transport a wide variety of liquid, dry, and powdered materials. 

Our worldwide network of distribution centers means you don’t have to worry about whether your FIBCs will arrive on time. To learn more, call us today at 706-737-7999 or contact us online.

 

How to Enhance Intermodal Bulk Containers With Intermodal Bulk Container Liners

container liners

 

An intermediate bulk container (IBC) is an industrial-grade, pallet-mounted, reusable container. Sounds like a mouthful, right? But these containers are actually used by manufacturers worldwide to store and transport bulk powders, liquids, grains, chemicals, sand, and so on. 

But if you are transporting materials that need to be handled with extra care like chemicals, pharmaceuticals, or certain food items, it is advised to use container liners inside your IBCs.

 

Why Intermodal Bulk Container Liners Are Important

Here are a few ways in which polypropylene container liners can improve the efficacy of your bulk containers or PP woven bags:

Better Protection

If you are in an industry that depends on strict, accurate cleanliness standards like with pharmaceuticals or food products, using liners in your bulk containers will add an extra layer of security. At Palmetto Industries, we can add custom liners to your bulk bags or containers, optimizing your transportation process. 

Container liners also eliminate the risk of cross-contamination and provide 100 percent protection against dust, dirt, bacteria, and pests. Think of these liners as the strongest industrial-grade seal available in the world. They also protect the goods during depositing and hauling.

Better Handling 

If you transport liquid, wet, or moist materials, and are worried about the leakage or soaking issues, liners can help with that as well. 

Liners will allow you to fill PP woven bags with any liquid you want (diesel, corn syrup, milk, etc.) with great ease. Loading, unloading, and pouring the materials into the bags becomes effortless with high-quality custom liners. 

Better Standards

Our container liners at Palmetto Industries are designed to meet specific standards, ensuring your products stay safe and undamaged regardless of where you are moving them. These liners are made using first-rate materials, including polypropylene, polyethylene, and other virgin resins.

Whether you need to ship bulk chemicals, cement, powdered or liquid food items, these easy-to-install liners ensure safe transportation. If you are looking to reduce the waste, cargo spillage, and container-cleaning costs, consider giving a try to our customized liners.

 

How to use Container Liners in FIBCs?

These liners are secured inside the bulk bags/containers using ties or webbing. Depending on your purpose, we can customize the loading and discharge of these containers, too. Using liners can be a great labor-minimizing and cost-effective solution that allows you to save significant amounts of money.

We can customize designs and provide any size liner your industry needs. Many companies across different sectors use container liners as part of their standard transportation systems. 

If you have any questions about the ability of our liners, please feel free to get in touch with us. Our skilled engineers will analyze your packaging and transportation needs, and create intermodal bulk container liners that meet your goals efficiently. 

Don’t waste your time dealing with middlemen. At Palmetto Industries, we manufacture and distribute FIBC’s directly, saving you time and money. If you have any questions, call us today at 706-737-7999 or contact us online.

 

Four Reasons Why Polypropylene Fabric is The Superior Fabric

polypropylene fabric

 

Polypropylene (PP) fabric refers to any textile product that is derived from the thermoplastic polymer. It is hands-down, the most commonly produced plastic in the world. From industrial packaging to temporary tents, polypropylene is used to make a multitude of products in the modern world.

 

What is Polypropylene Fabric?

Originally developed in 1951 by Phillips Petroleum, polypropylene was actually created as the result of a failed experiment! Two chemists were trying to extract gasoline from propylene, but their efforts failed to do so.

They quickly realized that the new element they accidentally created in the process was highly versatile and could revolutionize many industries. 

As polypropylene started gaining popularity among manufacturers, many realized its amazing waterproof properties. PP cannot absorb any moisture itself. Instead, moisture goes through this fabric without leaving any trace behind. 

Due to its low specific gravity, PP fabric offers the greatest volume of fiber for a given weight. This means the fiber gives good cover and bulk while being incredibly lightweight. Polypropylene is 20 percent lighter than nylon and 34 percent lighter than polyester.

 

Why Polypropylene is the Number One Choice for Packaging 

Here are a few factors that make PP fabric the preferred choice for packaging in almost every industry worldwide:

 

Resistant to Bacteria and Rodents 

PP fibers are resistant to micro-organisms, rats, moths, insects, pests, and bacteria. This fabric is essentially rot-proof, which means it cannot develop mold or mildew, either.

 

Anti-Static

One of the biggest problems with industrial fabrics is the generation of static electricity. This is where polypropylene fabric is different than others; it doesn’t exhibit that behavior. And if any such issue occurs, it can easily be controlled by using anti-static treatments. 

 

Low Cost 

Since PP fabric is a non-woven material, it is cheaper than woven or spun materials.

 

Flexible 

Polypropylene is very sturdy yet flexible. It can be molded into different sizes and shapes, depending on the needs of the customer. For example, you may need extra-large PP woven bags to transport flour, or you may be looking for small PP totes for packing pet food. Polypropylene fabric can effectively meet any of your storing, packaging, and transporting needs.

PP fabric is considered a superhero of sorts in the world of plastic, and rightfully so. It can be used to create a variety of products like sandbags, feed bags, carpets, ropes, tents, tote bags, and much more. 

This material is not only waterproof and leakage-proof, it is also eco-friendly as well. You can get it recycled after its purpose is met and contribute to reducing your carbon footprint. The versatility and affordability of polypropylene fabric make it the perfect option for a wide range of industrial applications.

 

We are the Experts!

We’re the global experts on FIBC products. Come see what customers around the world have known for over 25 years – Palmetto Industries is the go-to name in packaging. To understand how we can help you, call us today at (706) 737-7999 or contact us online.

Six Containers You Can Replace With FIBC Bags

fibc bags

 

Flexible Intermediate Bulk Containers or FIBCs are commonly referred to as bulk bags due to their ability to carry products in bulk. The majority of industries across the globe now use FIBC bags to hold and store different varieties of materials, such as powdered chemicals, food items, seeds, cement, and more. 

If you are also thinking of ditching the outdated, rigid containers and switching to FIBC bulk bags, you will want to know whether FIBCs can meet your needs. If you are using any of the following container types, you can easily make the transition to FIBCs.

 

Hand-Carry Tote Containers

Just because your workers are used to moving hand-carry containers, doesn’t mean they should be doing it! If you need to transport a lot of small objects, hand-carry totes might seem like a good idea but FIBCs can do it way faster. In addition to being easy to move and unload, FIBCs can also be quickly switched and emptied by the workers.

 

Paper Containers 

If you need to transport moist, liquid, or wet, solid products, a paper container will never get the job done efficiently. Regardless of how many fillers or liners you use, paper containers will eventually get soaked and damage your product. 

FIBCs can only do the job but they can do it better. For starters, bulk bags are more flexible than paper containers so you won’t have any storage issues. And FIBCs are sturdy enough to transport delicate pharmaceutical-grade products safely, so it is safe to assume they can effectively replace paper containers. 

 

Funnels or Hoppers 

Did you know that FIBCs can be designed with spouts that can be controlled with mechanized valves? Say goodbye to plastic/metal hoppers or funnels that unnecessarily stretch out your storage and transportation process. 

With the help of spouted FIBCs, you can hold and carry materials in the same container used by filling. These tailor-made FIBC bulk bags eliminate the need to turn or tip over materials and give you a much safer and efficient option.

 

Shipping Containers 

Are you tired of the dust buildup from your materials that you frequently need to clean up? FIBC liners can make sure your powdered materials don’t go to waste and stay inside the bags at all times. These customized liners can be added to bags, boxes, containers, or any other surface you want. Call a Palmetto Industries consultant to know more about FIBC liners.

 

Liquid Containers 

If you need to store liquids, FIBC bags or PP woven bags designed with a liner can help you achieve that goal as well. A flat-bottom FIBC bag can meet your purposes, thanks to customized loops that let you rig bars, cages, supports, or other mounts to hold the bag open as an improvised vat. 

 

Liquid Loaders

Consider using FIBCs with liners to store, transport, or drain liquids easily. 

 

Palmetto Industries Can Help You With Your Packaging and Transporting Needs

Want to try out FIBC bulk bags for easier packaging, storing, and transporting? If you are not sure whether your process is safe enough for liners, give us a call at 706-737-7999 and one of our representatives will help you discover a solution.

Contact us today and let us help you optimize your industrial process to stay ahead of the competition.

 

The ABCs of FIBCs: What Are FIBC Bulk Bags?

fibc bags

 

FIBCs or flexible intermediate bulk containers are generally referred to as super sacks, bulk bags, and even totes. Agricultural, construction, and chemical industries started using FIBC bags in the 1950s due to their various advantages over other types (jute, cardboard) of containers. 

To put it simply, an FIBC is a very large bag that is specifically designed to store and transport over 2,000 pounds of flow-able material.

Flow-able material is anything that is granulated and dry, such as sand, cement, flours, powdered chemicals, etc.

 

What Are Fibc Bulk Bags Made Of?

FIBCs are big, flexible, cubic containers made out of a woven fabric, typically with four loops on each (four) corner. These large bags can weigh up to 2,000 pounds or more when filled with material.

The four loops on the corners of these bags are designed to be arranged around the forks of a forklift. The forklift then moves the bags from one location to another. 

Alternatively, you can place the FIBC bags on a pallet and boost it up from underneath. Pallets are not necessarily required to move the bulk bags but if you want to put significantly less stress on the bags, this is a good option. 

 

Why Use FIBC Bulk Bags?

Also known as PP woven bags, these large bags have a lot to offer to businesses:

 

They Are Flexible 

As the name suggests, FIBCs are highly flexible and come in a variety of design options. This means that even though they maintain their general structure after getting filled up, they also accommodate high working loads easily. 

You can choose from the different types of materials, bottoms, shapes, and tops for your FIBC bags, depending on your needs. If you order an FIBC bulk bag from Palmetto Industries, we will help you create a design that effectively fits all of your packaging needs.

 

They Help Save Room

Since PP woven bags or FIBCs adjust to contain larger weights, you don’t need to use many rigid containers that take up room in your warehouse. Once the FIBC bags have served their purpose, you can collapse them to a smaller size. 

 

They Are Lightweight

Bulk Bags are actually very lightweight in comparison to other packaging options. This is why using FIBCs also results in a lower shipping weight and saves you considerable money in the long run.

If you are not sure which FIBC fabric weight to choose, our specialists at Palmetto Industries will help you find the optimal fabric that can accomplish your goals.

 

It Is Easy to Transport 

Depending on your preferred method of transportation, we can customize the design of your bulk bags. The sleeves and loops on the bags allow a forklift or any other types of mechanical lift to move the materials/products with ease. 

These FIBC bags never lose their shape so you can also stack them efficiently and safely. If you need to transport any food items or chemicals that need to remain clean and contamination-free, we can add a fabric material or lining to the FIBCs to add an extra layer of protection. 

 

They Can Be Recycled 

At Palmetto Industries, our FIBC bulk bags are made of 100 percent virgin materials, and none of the heavy-duty, filler material. Once you are done with the bulk bags, you can contact a FIBCA recycling plant and give the bags a new purpose.

 

Get Your Very Own FIBC Bulk Bags at Palmetto Industries

Get in touch with a Palmetto Industries representative today by calling 706-737-7999 to learn more about FIBC bulk bags and how they can make your packaging and delivery process a breeze.

 

Four Features to Look for When Using Bulk Bags for Pharmaceuticals

bulk bags for pharmaceuticals

 

The list of items that daily fill FIBCs globally is as long as a barge that might transport them. One particularly common usage of FIBCS is for pharmaceuticals. Given the notably high-quality standards and rigorous procedures that the pharmaceutical industry has to observe at every step (in order to fight contamination of any sort), it’s little wonder that the transportation of pharmaceuticals must follow accordingly. 

If you are a facility planning to use FIBCs for transportation, handling, or storage of pharmaceuticals of any kind, it’s key that you find the right bulk bag manufacturer who can supply the appropriate containers for the job. Here are some things to look for when making that decision.

Static Dissipative Fabric

The particular flowability of most pharmaceuticals – since they are often shipped in finely powdered forms – puts their containers at risk of building up a dangerously large surge of static electricity when being filled or decanted. Pharmaceuticals are often hazardous substances, and even if they are not, static can make discharge and removal from their containers difficult.  This will lead to lost product. With all this in mind, it’s vital to consider using an anti-static Pharma Grade bulk bag for all pharmaceuticals. Doing so can prevent potential accidents in the volatile atmosphere of an industrial zone and ensure that there is little to no product loss incurred during shipping and storage.

Liners

While materials such as rocks, plant matter, minerals, or cubes might rarely require special shipping considerations, pharmaceuticals are another complication entirely. Ensuring the separation and isolation of the product for sterility is fundamental when handling any product that will be in a lab environment. Using bulk container liners can help guarantee the integrity of powders by providing an extra layer of protection for the material, thus keeping moisture, dirt, and other contaminants out. Generally, most suppliers offer polyethylene liners separately or pre-inserted into their bulk bags. 

Virgin Resin

While recycled resin might cost less and help employ some degree of sustainability within your production, it is not fit to be used for any food-safe items you might be transporting. Pharmaceuticals are no exception. Virgin resin-based industrial bulk bags will help safeguard your product from cross-contamination, since simply, by their production process, recycled resin bags can contaminate products with a variety of foreign matter particulates. Some of these particles are nearly impossible to detect. 

BRC Global Standards

Whatever supplier you end up using, it’s important to consider whether they have BRC certification. This certification assures that your supplier is sourcing from a manufacturer that is in compliance Global Food Safety Initiative Standard. This include: 

  • Metal detection 
  • Pest control methods 
  • Proper hygiene and ventilation 
  • Recording keeping 

Essentially, it assures that the bags are manufactured in a clean room with fail-safe procedures in place to make sure each bag meets specific criteria.

Give Your Business a Boost With Palmetto Industries

With over 25 years of experience and a worldwide network of distribution centers, you don’t have to worry about whether your FBIC’s will arrive on time. See what Palmetto Industries can do for you today. Give us as a call  706-737-7999 for your distribution and transportation needs.

 

Five Ways Bulk Bags Can Lower Your Shipping Costs

bulk bags

 

The advent of FIBC bulk bags has revolutionized the way consumer products and materials can be packaged and shipped. Able to safely carry hazardous, non-hazardous, and various flowable material, flexible intermediate bulk containers (FIBCs) are convenient, cost-effective, and remarkably efficient as vessels for storage and transportation of a wide variety of materials. Let’s take a brief look at five reasons why using bulk bags as part of your production process can bulk up your bottom line.

No Need For Secondary or Protective Packaging

On average, the use of secondary packaging items such as palettes, crates, and cages adds a substantial amount of weight and takes up vital space – two factors that will dramatically increase shipping cost and your overall operating expenses. FIBCs are revolutionary because unlike crates and drums, they do not require secondary packaging for safe and secure transport. Additionally, FIBCs are notably durable, eliminating the need for costly protective casing and saving you time and space involved for transportation, effectively increasing your ability to maintain a Just in Time (JIT) schedule.

Lightweight Fabric

With all the space freed up by using FIBCs in your operation, you’ll have more room for more product. FIBCs are extremely lightweight, which is good news when you consider that the heavier the packaging, the more you pay to ship that dead weight. Using FIBCs will ensure that you are shipping more product for less by cutting out any unnecessary dead weight expenditures.

Flexible Fabric

Not only are FIBCs lightweight, they are incredibly flexible, which means that they can carry higher quantities of material and product than rigid containers such as boxes, drums, and crates. With payloads ranging from 1000 to 5000 pounds, a bulk bag design has no inadequacies when it comes to shipping larger capacities.

Storability

Whether before or post transport, you always have to consider storage. Warehouse space can range in price, but rarely, if ever, is it cheap. Maximizing the efficiency of your storage space can thus help you save dramatically. FIBCs are easy to store. Unlike many other containers, unused bags can be folded compactly and stacked to save space, and while some boxes can be flattened, you can fit approximately six times the amount of folded FIBCs on a single pallet. A full bag is also easily storable as it can be stacked atop another. In this instance, when FIBCs need to be in close contact with one another, our Crohmiq static dissipative bags are highly recommended to ensure the highest degree of safety.

Options

Regardless of your product, the plasticity and adaptability of the range of FIBCs are sure to have all your storage and shipping needs covered. Available in a large variety of fill capacities and discharge options – with custom-fit liners and different lifting arrangements – you can guarantee that your specific applications can be accommodated

Palmetto Industries Is Here To Help

Palmetto Industries is one of the world’s largest bulk bag manufacturers. Our global warehouse (over 500,000 square feet of space) reduces lead times and expedited distribution, saving you time and money. Come see what Palmetto Industries is known for – being the go-to name in packaging. Call us today at 706-737-7999.

 

How Using Crohmiq Technology Makes Shipping Safer

crohmiq technology

 

Crohmiq is a proprietary anti-static fabric used to produce Type D FIBCs and designed explicitly to prevent electrostatic build-ups in and surges through the fibers of the fabric when filled, being filled, or being discharged. This ensures both the protection of all components and granules transported and the safety of the employees that are handling and shipping the bags.

Throughout production, handling, and transportation, as materials contact, rub together, then separate, granulated bulk has the potential to generate a static field with a voltage pulse of several thousand volts or more. Transference of this electricity can occur between integrated circuits (IC), human touch, or between the products themselves and the bags they are stored in. 

The resulting incorporation of Crohmiq fabrics into the large-scale transportation of consumer material is seen via a notable reduction in product loss, component damage, and hazardous work-place incidents overall. Here’s how.

Mitigating Risk in Storage Locations

The electrostatic discharges that cause sparks occur when any large or grounded conductor, including people or other filled FIBCs, approach an electrostatically charged FIBC. Often times, non-hazardous granulated products and bulk are stored within the vicinity of hazardous materials. The potential of tribocharging severely heightens the risk of ignition of an explosive or flammable atmosphere. Crohmiq fabric contains no metals. The yarn used for fabrication is made from polypropylene and combined with a small amount of carbon, effectively moderating the potential for a static build-up.

Ensuring Safety of Employees

Shocking occurs when a charge on an FIBC attempts to jump from ground to person. The shock itself is unlikely to be severe, but can cause distraction and agitation. In a busy industrial environment, that certainly has the potential to result in serious accidents. Anti-static FIBCs safeguard against this kind of shocking and can help keep safety a number one priority in any shipping or storing situation.

Preventing Product Loss

The potential of electrostatic discharge in a storage location bodes poorly for the integrity and safety of many products. Dirt and other pollutants are drawn to charged surfaces, which may only look bad if seen on the outside of an FIBC, but has severe implications when food and pharmaceuticals are inside. Electrostatic attraction can also make it difficult to completely empty FIBCs of fine powders, which tend to adhere to the inside surfaces. The residue of high-value products left inside FIBCs can equate to a significant financial cost. Fires ignited from discharged sparking can cause even greater fiscal concerns. Crohmiq’s bulk bag fabric will prevent static by providing a path of discharge through the material and eliminating the possibility of discharge from the bag.

Palmetto Industries Is Your Go-to FIBC Manufacturer and Distributor 

Palmetto Industries is the global expert on FBIC products. With worldwide distribution available, we assure your FIBCs will arrive on time, having protected sensitive electronics and granulated bulk. Come see what customers around the world have known for over 25 years – that Palmetto Industries is the go-to name in packaging. Call us today at 706-737-7999.

 

 

The Future of FIBC Bags, Transportation, and Logistics

future of fibc bags

 

Whether humanity is ready for it or not, automation is going to change one of the biggest and oldest backbones of economy: the warehouse worker. Automated loading and unloading still have a long way to go, but that’s no reason to ignore the future.

Standardized containers will always be easiest, so using flexible intermediate bulk containers (FIBCs) as a mainstay of shipping is vital. Most autonomous systems use a combination of visual shape/profile scanning or special codes to do their job, and an FIBC bag manufacturer can make things easier for the bots of the future.

Color and scan codes are a great way to clue in an automated system. Both standard FIBCs and Palm Paks from Palmetto Industries can be colored to tell an automated loader where to grab, how to lift, and whatever else is required.

If in doubt, load the handling data onto a barcode or QR code. Scan codes can pack massive amounts of information, depending on the version, with QR codes able to display the entire sentence, product descriptions, product specifications, or a link/URL to the biggest sets of information.

Palmetto Industries can customize Palm Paks with branding and special designs. QR codes with special instructions for the future of computing and automated warehouse operations are as easy as using a printer, so you don’t need to do much to be ready for change.

Transportation During Inclement Weather

Whether it’s hurricanes or tsunamis, ever-changing weather patterns cause businesses to react to the way they operate during storm season. Your transportation solutions need to be as adaptable and dynamic as the weather that affects their well-being.

 FIBCs can help you plan around changing weather plans by giving you heavy, flexible, and most importantly, draggable and non-skid options for transport. The last two options (draggable and non-skid) may seem contradictory, but emergency workers being able to drag your bags to the right place while not worrying about bags sliding in a sea storm on a ship are two great capabilities that just need a bit of extra planning.

Shipping containers are much heavier. While they’re harder to move, hurricanes and floods will move houses and destroy forests. The destructive power is beyond what people can make, so you might as well research options that can make recovery easier. With FIBCs, secure recovery becomes a step closer no matter the climate future.

Transportation bulk bags can also be used in conjunction with existing transportation materials. You can put the bags in shipping containers and remove them for easy loading and internal use, or easily elevate FIBCs above flood waters if you have hooks or harnesses in your warehouse. Bulk bag handling for transportation and storage is flexible enough to fit any warehouse or trucking model.

You can even enhance transportation safety during bad weather. Do your drivers or other facilities need sandbags? Palmetto Industries sells sandbags that are already used and proven in emergency situations, so toss a few sandbag orders in with your current bulk bag order.

Choose Palmetto for Dynamic and Adaptable Transport Solutions

No matter the circumstance, your transportation solutions need to be as dynamic and adaptable as you are. Palmetto Industries has you covered.

New ideas, transportation guidelines, and safety considerations for standard and custom bags are just a few clicks or a call away. Contact a Palmetto Industries product specialist to look through other transportation options for your bulk bags and see firsthand why we’re the industry leaders in dynamic storage options. To learn more, call us at (706) 737-7999 or complete our online contact form.

Using FIBC Bulk Bags with High-Temperature Products

high temperature fibc

 

Given their prevalence and use in various industries, flexible intermediate bulk containers (FIBCs) have to occasionally be filled with materials that reach high temperatures throughout the packaging and transportation phases. Because of this, before implementing FIBCs into your manufacturing and shipping regiments, it is valuable to know how high-temperature products affect bulk bags and their liners. That way, you will know what to expect and how to safely follow the proper procedures when filling bags with these products.

 

Effects of High Temperatures on Bulk Bags

Many FIBCs are made by weaving together polypropylene. When these kinds of bulk bags are exposed to high temperatures, it can affect the bag’s structural integrity. At high temperatures, the molecules within the plastic fabric will move around more loosely. The higher the temperature, the more those molecules begin to move around. The subsequent movement of molecules stretch out the fabric of the bag, leading to tearing, ripping, and inoperability. 

The potential for bag damage at high temperatures finds its most critical point at around 200 Fahrenheit. You can utilize bulk bags at these temperatures, but to ensure you reap all the benefits of your FIBCs, it’s best to follow the below procedures when doing so.

 

Procedures for Filling FIBCs With High-temp Products

 

Proper Support

Support any bulk bag containing high-temp granules from the bottom at all times. Do not lift it using any means other than foundational support. Wait until the fabric’s surface temperature has dropped under 100 degrees before using loops, hooks, or any other parts on the bag for immediate transportation.

 

Check Structural Integrity

If your company fills a bulk bag with a product that is over 200 degrees, test the bag afterward to ensure the fabric has remained uncompromised

 

Pay Attention to Temperatures

Be sure to think about the peak temperature, amount of exposure time and level of material stress on the bulk bag before you determine its future performance and structural integrity 

 

Recommendations for Working With High-Temperature Materials

 

Indicate Bags for Higher-Temperature Materials 

If you consistently ship materials that reach higher temperatures, label a set of bulk bags that are to be used specifically for that material. Higher-temperature materials will wear more on standard bulk bags. Doing so could save your business money in the long run by avoiding having to replace bulk bags frequently and can help ensure safety since all bags with potential issues will have already been labeled.

 

Always Test Your Bags  

If you don’t test your bags, it could lead to a break and could compromise the material being transported. You will then have to pay to repackage the material, increasing time, material, and labor costs to get the project back on track.

 

Immediately Replace Compromised Bags 

Replacing a bag immediately after you notice an issue will save you in the long run. It will help prevent accidents that could cost you much more than replacing the one bag.

 

Consider Specialty High-Temperature FIBCs 

There are special bags available that are meant to carry high-temperature materials. Standard polyethylene bulk bags can get the job done, but a high-temperature bag would be more reliable if you transport these types of materials often. If you are using standard bulk bags to transport high-temperature materials, it will increasingly wear on them, causing you to replace the bags more often. Specialty high-temperature bags will help you save money in the long run.

 

Trust Palmetto Industries For All Your FIBC Needs

We are the global experts on FBIC products. Come see what customers around the world have known for over 25 years – that Palmetto Industries is the go-to name in packaging. Contact us at 706-737-7999 today to hear more about how we can help with your distribution.